As we look back on 2024, we’re proud of the actionable insights we’ve shared with manufacturers striving for efficiency, precision, and innovation in their assembly operations. This year, we focused on aligning process and part design, making informed equipment choices, supporting existing equipment, and fostering innovation.
In this recap, we explore how we addressed manufacturers' challenges and offer solutions to improve productivity and product quality.
Aligning Process and Part Design
A successful assembly process starts with smart design choices. Aligning the design of parts and processes ensures efficient manufacturing, stronger joints, and fewer assembly failures.
Optimizing Part Assembly: The Power of Design of Experiments
Discover how manufacturers can refine their assembly processes using the Design of Experiments (DOE) methodology. This systematic approach enables you to test multiple variables—like speed, force, and material type—to identify the optimal parameters for your unique application. With DOE, manufacturers can minimize trial and error, reduce waste, and improve overall product consistency.
Should You Switch from Pop Rivets to Semi-Tubular or Solid Rivets?
If you’re using pop rivets, there may be instances when switching to semi-tubular or solid rivets is a better choice. We highlight real-world examples where this change resulted in stronger, more durable assemblies, as well as reduced production downtime. Learn how to determine if your parts and processes are ready for this cost-effective upgrade.
Making Smart Equipment Choices
Selecting the right assembly equipment impacts everything from production efficiency to product quality. This year, we explored tools and strategies to help manufacturers make informed decisions.
10 Equipment Options to Elevate Your Assembly Equipment
This comprehensive guide introduces orbital forming equipment options that can boost safety, precision, and operational flexibility. From process monitoring systems to precision clamping solutions, these options can transform your existing assembly line into a more efficient operation.
Pneumatic vs. Servo-Driven Assembly Equipment
Not sure whether to go pneumatic or servo-driven? Explore the advantages of each system and evaluate them based on factors like cost, precision, energy consumption, and production demands. Learn which option is best suited for your specific applications.
How to Determine the Right Level of Automation for Your Manufacturing Process
Automation is a critical investment, but over- or under-automating can lead to inefficiencies. This roadmap can help manufacturers assess their production needs, considering part complexity, production volume, and ROI to find the perfect balance.
Static vs. Articulating Roller Forming: Key Differences and Benefits for Precision Manufacturing
Roller forming is an essential process for many manufacturers with cylindrical assemblies. Discover the unique advantages of static and articulating roller forming and when each method is most effective. If your application requires precision and repeatability, this blog is a must-read.
Supporting and Improving Existing Equipment
Maximizing the lifespan and efficiency of your existing equipment is critical to minimizing downtime and maintaining consistent production output.
Introducing Orbitform's Equipment Support Team
Learn how Orbitform’s dedicated support team provides maintenance, troubleshooting, and repairs to keep your assembly equipment running like new. With proactive service strategies, we help manufacturers prevent costly downtime and extend the life of their CapEX investment.
Unlocking Assembly Excellence: Orbitform's Process Analysis Consultations
Struggling with inefficiencies or inconsistent results? Our process analysis consultations identify bottlenecks and recommend targeted improvements to enhance throughput, precision, and product quality.
Supporting Manufacturers with Impact Riveting Machine Replacement with Enhanced Safety
Outdated equipment can pose safety risks and slow down production. Upgrading to modern impact riveting machines can improve productivity and product reliability.
Fostering Innovation in Assembly
Innovation is the key to staying competitive in a rapidly evolving industry. This year, we introduced groundbreaking tools and initiatives to help manufacturers push boundaries.
Introducing Orbitform’s De-Riveter
Removing rivets without damaging surrounding materials can be a complex task. The De-Riveter makes this process faster, safer, and more precise. Learn how this innovative tool is helping manufacturers streamline rework and refurbishing operations.
Investing in the Future of Manufacturing: Orbitform's Commitment to FAME
The future of manufacturing relies on a skilled and knowledgeable workforce. Learn about our partnership with the Federation for Advanced Manufacturing Education (FAME) and our commitment to nurturing the next generation of manufacturing professionals.
Looking Ahead to 2025
This year, we’ve shared insights designed to help manufacturers optimize processes, improve equipment performance, and foster innovation. As we look to 2025, we’re excited to continue supporting manufacturers with actionable solutions and expert advice.
Next year, we’ll dive deeper into topics like Assembly Process Selection, Improved Equipment Controls, and how we’re leveraging up our Pivot Joint Testing Technology. We’re also currently developing our next generation of Process Intelligence with a new Powerhead Controls package designed for easier integration and real-time optimization of assembly operations.
Stay tuned for updates as we roll out these innovations, and let us know what challenges you’re facing—we’re here to help you tackle them. Thank you for joining us on this journey, and here’s to another year of growth, innovation, and success in manufacturing!