Are you looking to optimize your assembly process for maximum efficiency and quality?
At Orbitform, we understand that no two assembly processes are the same. That's why we offer multiple assembly processes and a range of customizable options for all our permanent assembly equipment. This allows manufacturers to tailor their equipment to your specific needs.
When utilizing Orbital Forming or Riveting equipment, there are several options that can enhance your assembly process. From precision clamping solutions to advanced stroke monitoring technologies, each option provides greater control, efficiency, and precision.
Pressure Pads
Provide clamp load to the part before and during the forming process. There are multiple types of pressure pads based on application needs.
Precision Clamping Solutions:
Choose from a range of pressure pad options tailored to specific forming requirements.
Ensure consistent form height and part flatness with the right pressure pad selection.
Adaptability to Part Variations:
Accommodate variations in part stack-up with height-sensing pressure pads.
Ensure precise rivet length measurement before forming with programmable height-sensing pressure pads.
Enhanced Forming Capabilities:
Utilize thru-spindle pressure pads for compressing components during roller forming, particularly beneficial for sealing operations.
Optimize forming processes by selecting the appropriate pressure pad type for your application needs.
Load Cell
Provides a force readout during the forming process.
Precision Force Monitoring:
Validate that the forming force is within acceptable parameters.
Ensure part quality by determining if the formed part meets force-based criteria.
Form the rivet to a minimum force requirement with confidence by leveraging load cell data.
LVDT
Monitors powerhead stroke position during the forming process.
Forming Height Validation:
Verify that the forming height is within acceptable parameters.
Assess part quality based on finished form height with precise stroke position data.
Achieve consistent workpiece forming distances.
Offset Motor Mount
Mounts the motor to the side of the powerhead versus on top.
Space Optimization:
Optimize space utilization in constrained environments.
Ensure clearance for the rod and cylinder package when using a thru-spindle pressure pad.
Remote Stroke Adjustment
Extends the mechanism of the powerhead stop gear adjustment knob.
Accessibility and Convenience:
Ensure easy access to stroke adjustment even in situations hindered by guarding, automation, or clearance issues.
Streamline setup and adjustment processes.
Servo-Adjustable Hard Stop
Allows for automatic servo-controlled adjustment of the powerhead stop gear.
Enhanced Precision and Adaptability:
Accommodate variations in part thickness and rivet length.
Increase flexibility by allowing for the assembly of parts with different form heights on the same machine.
Improve stroke adjustment precision by leveraging servo-controlled adjustments.
Multi-Point and Multi-Spindle Forming Heads
Allow multiple rivets to be formed simultaneously.
Increased Productivity:
Decrease overall cycle time by forming multiple rivets at the same time using multi-spindle and multi-point forming heads.
Utilize multi-spindle forming heads to form rivets on multiple planes, monitor force at each riveting location, and eliminate the need for lubrication.
Optimize assembly processes by using multi-point forming heads for riveting locations that are close together.
Gear Reducer
Reduces the standard motor RPM.
Enhanced Forming Control and Longevity:
Ensure optimal engagement with the workpiece and enhance precision and consistency in the forming process.
Support applications with multiple points of contact, such as roller forming or multi-points, by providing greater control of forming speeds.
Increase bearing life and overall equipment longevity.
Anti-Rotate Device
Prevents the rotation of the tooling head while maintaining the orbital motion and alignment of the forming tool.
Damage Prevention and Precision:
Prevent damage to components, especially when forming close to sidewalls or other part features.
Maintain precision in forming operations, such as marking the rivet with a specific image, by preventing rotation of the tooling head.
Reduce heat from friction between the tooling and rivet.
Clutch Brake
Stops the rotation of the spindle while allowing the motor to continue running.
Operational Efficiency and Safety:
Improve operational efficiency by reducing motor starts and stops.
Enhance speed and productivity by allowing for uninterrupted motor operation.
Increase operator safety by stopping the roller head between parts for loading/unloading without shutting down the motor.
Optimizing your assembly process for maximum efficiency and quality is essential in today's manufacturing landscape. We recognize the uniqueness of each assembly process and evaluate each application to recommend the best options required to ensure optimal performance and efficiency. Whether it's ensuring consistent form height with pressure pads, validating forming force with load cells, or increasing productivity with multi-point forming heads, these options enable you to achieve exceptional results in your assembly operations. Contact our assembly experts to discuss your assembly challenges and how we can partner with you to find a solution to meet your needs.