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Static Roller Forming

B-125
Roller Forming is a non-impact process using a spinning roller head with two or more rollers to apply a symmetrical force to form the part. Static roller heads use spinning rollers and down-force to create an aesthetically pleasing lip on a surface around a cylindrical part. The non-impact nature, combined with precision and accuracy, makes it possible to form delicate and brittle materials. Static roller heads provide consistency and efficiency to your forming process. Please download the models and drawings needed from the "CAD Drawings" dropdown menu on the left. You will need to download the proper bench and powerhead files required for your application. The tooling for this process is very specific to your part and therefore are not available.
Specs
Head Forming Capacity
.125" (3.2 mm)
Max Stroke
1.5" (138 mm)
Max Downward Force
590 lbs @ 100 psi
Weight
150 lbs (68 kg)
Width
6.88" (174.8 mm)
Depth
13.0" (330.2 mm)
Throat Depth
3.5" (89 mm)
Height
30.0" (762 mm)
Base Height
1.88" (47.8 mm)
Optimum Use
- Works with delicate products
- Controllable forming process
- Can form a vast array of materials
Special Considerations
- Replaces crimping
- Can form a range of diameters
- Precision control
Options
SERVO ADJUSTABLE HARD STOP: Automatically set the stroke length with a servo and adjust stroke between cycles
OFFSET MOTOR MOUNT: Offset the motor from the powerhead, freeing up space for more mounting options or process monitoring
CLUTCH BRAKE: Stop the spindle from spinning without shutting down the powerhead motor
GEAR REDUCER: Finely tune your powerhead speed to better control the process
PROGRAMMABLE HEIGHT SENSING PRESSURE PAD: Work with other process monitoring to provide precision when compressing stacked parts
LVDT STROKE MONITORING: Monitor stroke distance and increase precision and consistent head forming
ANTI-ROTATE DEVICE: Keep the peen from rotating
LOADCELL FORCE MONITORING: Force readouts and process optimization
REMOTE STROKE ADJUST: Allows for access to the stroke adjust knob when the standard location is difficult to reach
THROUGH SPINDLE PRESSURE PAD FOR ROLLER HEADS: Compress part prior to forming to ensure proper assembly and maintain consistency

B-240
Roller Forming is a non-impact process using a spinning roller head with two or more rollers to apply a symmetrical force to form the part. Static roller heads use spinning rollers and down-force to create an aesthetically pleasing lip on a surface around a cylindrical part. The non-impact nature, combined with precision and accuracy, makes it possible to form delicate and brittle materials. Static roller heads provide consistency and efficiency to your forming process. Please download the models and drawings needed from the "CAD Drawings" dropdown menu on the left. You will need to download the proper bench and powerhead files required for your application. The tooling for this process is very specific to your part and therefore are not available.
Specs
Head Forming Capacity
.236" (6 mm)
Max Stroke
1.75" (44.5 mm)
Max Downward Force
1460 @ 100 psi
Weight
250 lbs (113.4 kg)
Width
8.75" (222.3 mm)
Depth
14.75" (374.7 mm)
Throat Depth
4.5" (114.3 mm)
Height
35.75" (908.1 mm)
Base Height
4.0" (101.6 mm)
Optimum Use
- Works with both delicate and robust products
- Controllable forming process
- Can form a vast array of materials
Special Considerations
- Replaces crimping
- Can form a range of diameters
- Precision control
Options
SERVO ADJUSTABLE HARD STOP: Automatically set the stroke length with a servo and adjust stroke between cycles
OFFSET MOTOR MOUNT: Offset the motor from the powerhead, freeing up space for more mounting options or process monitoring
CLUTCH BRAKE: Stop the spindle from spinning without shutting down the powerhead motor
GEAR REDUCER: Finely tune your powerhead speed to better control the process
PROGRAMMABLE HEIGHT SENSING PRESSURE PAD: Work with other process monitoring to provide precision when compressing stacked parts
LVDT STROKE MONITORING: Monitor stroke distance and increase precision and consistent head forming
ANTI-ROTATE DEVICE: Keep the peen from rotating
LOADCELL FORCE MONITORING: Force readouts and process optimization
REMOTE STROKE ADJUST: Allows for access to the stroke adjust knob when the standard location is difficult to reach
THROUGH SPINDLE PRESSURE PAD FOR ROLLER HEADS: Compress part prior to forming to ensure proper assembly and maintain consistency

B-310
Roller Forming is a non-impact process using a spinning roller head with two or more rollers to apply a symmetrical force to form the part. Static roller heads use spinning rollers and down-force to create an aesthetically pleasing lip on a surface around a cylindrical part. The non-impact nature, combined with precision and accuracy, makes it possible to form delicate and brittle materials. Static roller heads provide consistency and efficiency to your forming process. Please download the models and drawings needed from the "CAD Drawings" dropdown menu on the left. You will need to download the proper bench and powerhead files required for your application. The tooling for this process is very specific to your part and therefore are not available.
Specs
Head Forming Capacity
.312" (8 mm)
Max Stroke
2.0" (51 mm)
Max Downward Force
2120 lbs @ 100 psi
Weight
580 lbs (263.1 kg)
Width
11.0" (279.4 mm)
Depth
19.0" (482.6 mm)
Throat Depth
6.25" (158.8 mm)
Height
36.625" (930.3 mm)
Base Height
4.75" (120.7 mm)
Optimum Use
- Works with both delicate and robust products
- Controllable forming process
- Can form a vast array of materials
Special Considerations
- Replaces crimping
- Can form a range of diameters
- Precision control
Options
SERVO ADJUSTABLE HARD STOP: Automatically set the stroke length with a servo and adjust stroke between cycles
OFFSET MOTOR MOUNT: Offset the motor from the powerhead, freeing up space for more mounting options or process monitoring
CLUTCH BRAKE: Stop the spindle from spinning without shutting down the powerhead motor
GEAR REDUCER: Finely tune your powerhead speed to better control the process
PROGRAMMABLE HEIGHT SENSING PRESSURE PAD: Work with other process monitoring to provide precision when compressing stacked parts
LVDT STROKE MONITORING: Monitor stroke distance and increase precision and consistent head forming
ANTI-ROTATE DEVICE: Keep the peen from rotating
LOADCELL FORCE MONITORING: Force readouts and process optimization
REMOTE STROKE ADJUST: Allows for access to the stroke adjust knob when the standard location is difficult to reach
THROUGH SPINDLE PRESSURE PAD FOR ROLLER HEADS: Compress part prior to forming to ensure proper assembly and maintain consistency

B-500
Roller Forming is a non-impact process using a spinning roller head with two or more rollers to apply a symmetrical force to form the part. Static roller heads use spinning rollers and down-force to create an aesthetically pleasing lip on a surface around a cylindrical part. The non-impact nature, combined with precision and accuracy, makes it possible to form delicate and brittle materials. Static roller heads provide consistency and efficiency to your forming process. Please download the models and drawings needed from the "CAD Drawings" dropdown menu on the left. You will need to download the proper bench and powerhead files required for your application. The tooling for this process is very specific to your part and therefore are not available.
Specs
Head Forming Capacity
.500" (12.7 mm)
Max Stroke
2.5" (63.5 mm)
Max Downward Force
4400 lbs @ 100 psi
Weight
1000 lbs
Width
16.0" (406.4 mm)
Depth
27.0" (686 mm)
Throat Depth
9.0" (228.6 mm)
Height
50.0" (1270 mm)
Base Height
6.0" (152.54 mm)
Optimum Use
- Works with robust products
- Controllable forming process
- Can form a vast array of materials
Special Considerations
- Replaces crimping
- Can form a range of diameters
- Precision control
Options
SERVO ADJUSTABLE HARD STOP: Automatically set the stroke length with a servo and adjust stroke between cycles
OFFSET MOTOR MOUNT: Offset the motor from the powerhead, freeing up space for more mounting options or process monitoring
CLUTCH BRAKE: Stop the spindle from spinning without shutting down the powerhead motor
GEAR REDUCER: Finely tune your powerhead speed to better control the process
PROGRAMMABLE HEIGHT SENSING PRESSURE PAD: Work with other process monitoring to provide precision when compressing stacked parts
LVDT STROKE MONITORING: Monitor stroke distance and increase precision and consistent head forming
ANTI-ROTATE DEVICE: Keep the peen from rotating
LOADCELL FORCE MONITORING: Force readouts and process optimization
REMOTE STROKE ADJUST: Allows for access to the stroke adjust knob when the standard location is difficult to reach
THROUGH SPINDLE PRESSURE PAD FOR ROLLER HEADS: Compress part prior to forming to ensure proper assembly and maintain consistency

B-750
Roller Forming is a non-impact process using a spinning roller head with two or more rollers to apply a symmetrical force to form the part. Static roller heads use spinning rollers and down-force to create an aesthetically pleasing lip on a surface around a cylindrical part. The non-impact nature, combined with precision and accuracy, makes it possible to form delicate and brittle materials. Static roller heads provide consistency and efficiency to your forming process. Please download the models and drawings needed from the "CAD Drawings" dropdown menu on the left. You will need to download the proper bench and powerhead files required for your application. The tooling for this process is very specific to your part and therefore are not available.
Specs
Head Forming Capacity
.750" (19.1 mm)
Max Stroke
2.5" (63.5 mm)
Max Downward Force
7510 lbs @ 100 psi
Weight
1100 lbs (499 kg)
Width
16.0" (406.4 mm)
Depth
26.75" (679.5 mm)
Throat Depth
9.0" (228.6 mm)
Height
56.0" (1422.4 mm)
Base Height
6.0" (152.4 mm)
Optimum Use
- Works with robust products
- Controllable forming process
- Can form a vast array of materials
Special Considerations
- Replaces crimping
- Can form a range of diameters
- Precision control
Options
SERVO ADJUSTABLE HARD STOP: Automatically set the stroke length with a servo and adjust stroke between cycles
OFFSET MOTOR MOUNT: Offset the motor from the powerhead, freeing up space for more mounting options or process monitoring
CLUTCH BRAKE: Stop the spindle from spinning without shutting down the powerhead motor
GEAR REDUCER: Finely tune your powerhead speed to better control the process
PROGRAMMABLE HEIGHT SENSING PRESSURE PAD: Work with other process monitoring to provide precision when compressing stacked parts
LVDT STROKE MONITORING: Monitor stroke distance and increase precision and consistent head forming
ANTI-ROTATE DEVICE: Keep the peen from rotating
LOADCELL FORCE MONITORING: Force readouts and process optimization
REMOTE STROKE ADJUST: Allows for access to the stroke adjust knob when the standard location is difficult to reach
THROUGH SPINDLE PRESSURE PAD FOR ROLLER HEADS: Compress part prior to forming to ensure proper assembly and maintain consistency

B-840
Roller Forming is a non-impact process using a spinning roller head with two or more rollers to apply a symmetrical force to form the part. Static roller heads use spinning rollers and down-force to create an aesthetically pleasing lip on a surface around a cylindrical part. The non-impact nature, combined with precision and accuracy, makes it possible to form delicate and brittle materials. Static roller heads provide consistency and efficiency to your forming process. Please download the models and drawings needed from the "CAD Drawings" dropdown menu on the left. You will need to download the proper bench and powerhead files required for your application. The tooling for this process is very specific to your part and therefore are not available.
Specs
Head Forming Capacity
.840" (21.33 mm)
Max Stroke
2.5" (63.5 mm)
Max Downward Force
12,700 lbs @ 100 psi
Weight
1200 lbs (544.3 kg)
Width
16.0" (406.54 mm)
Depth
26.75" (679.5 mm)
Throat Depth
9.0" (228.6 mm)
Height
56.0" (1422.4 mm)
Base Height
6.0" (152.4 mm)
Optimum Use
- Works with robust products
- Controllable forming process
- Can form a vast array of materials
Special Considerations
- Replaces crimping
- Can form a range of diameters
- Precision control
Options
SERVO ADJUSTABLE HARD STOP: Automatically set the stroke length with a servo and adjust stroke between cycles
OFFSET MOTOR MOUNT: Offset the motor from the powerhead, freeing up space for more mounting options or process monitoring
CLUTCH BRAKE: Stop the spindle from spinning without shutting down the powerhead motor
GEAR REDUCER: Finely tune your powerhead speed to better control the process
PROGRAMMABLE HEIGHT SENSING PRESSURE PAD: Work with other process monitoring to provide precision when compressing stacked parts
LVDT STROKE MONITORING: Monitor stroke distance and increase precision and consistent head forming
ANTI-ROTATE DEVICE: Keep the peen from rotating
LOADCELL FORCE MONITORING: Force readouts and process optimization
REMOTE STROKE ADJUST: Allows for access to the stroke adjust knob when the standard location is difficult to reach
THROUGH SPINDLE PRESSURE PAD FOR ROLLER HEADS: Compress part prior to forming to ensure proper assembly and maintain consistency