Orbital Bench Machines

B-125

B-125

Orbitform’s B-125 bench machine is designed for small workpiece orbital riveting and radial riveting. The bench machine, comprised of an orbital forming modular powerhead, orbital head with developed peen, adjustable column, base with t-slots for easy fixture mounting, and complete controls, is commonly used to assemble electrical components, medical devices, computer hardware, small hand tools, and other small scale riveted assemblies. Orbitform’s application engineers outline the required orbital head and orbital peen to conduct the riveting application and, if the customer desires, Orbitform can design and build custom machine actuation, a safety system, a fixturing method, an error-proofing process, and/or other expert assembly features associated with orbital riveting machines and automatic assembly equipment. Guidelines to download a complete bench machine from the dropdown menu above… download "bench", "powerhead", and "orbital head".

Specs

Head Forming Capacity

.125" (3.25mm)

Max Stroke

1.5" (38 mm)

Max Downward Force

590 lbs @ 100 psi

Weight

150 lbs (68 kg)

Width

6.88" (174.8 mm)

Depth

13.0" (330.2 mm)

Throat Depth

3.5" (89 mm)

Height

30.0" (762 mm)

Base Height

1.88" (47.8 mm)

Optimum Use

  • Minimal rivet shank swell
  • Works with delicate products
  • Controllable forming process
  • Can form a vast array of materials

Special Considerations

  • Uses pneumatics - eliminates air/oil tanks
  • Aesthetically appealing finished form
  • Articulating and fixed joints
  • Multiple peen configurations for variety of head forms

Options

SERVO ADJUSTABLE HARD STOP: Automatically set the stroke length with a servo and adjust stroke between cycles.

OFFSET MOTOR MOUNT: Offset the motor from the powerhead, freeing up space for more mounting options or process monitoring

CLUTCH BRAKE: Stop the spindle from spinning without shutting down the powerhead motor

GEAR REDUCER: Finely tune your powerhead speed to better control the process.

PROGRAMMABLE HEIGHT SENSING PRESSURE PAD: Work with other process monitoring to provide precision when compressing stacked parts.

LVDT STROKE MONITORING: Monitor stroke distance and increase precision and consistent head forming.

ANTI-ROTATE DEVICE: Keep the peen from rotating.

LOADCELL FORCE MONITORING: Force readouts and process optimization.

REMOTE STROKE ADJUST: Allows for access to the stroke adjust knob when the standard location is difficult to reach.

THROUGH SPINDLE PRESSURE PAD FOR ROLLER HEADS: Compress part prior to forming to ensure proper assembly and maintain consistency.

B-240

B-240

Orbitform’s B-240 bench machine is designed for small to medium size work piece orbital riveting and radial riveting. The bench machine, comprised of an orbital forming modular powerhead, orbital head with developed peen, adjustable column, base with t-slots for easy fixture mounting, and complete controls, is commonly used to assemble electrical contacts, valves, cookware, small hinged products, sporting goods, and other small to medium scale riveted assemblies. Orbitform’s application engineers outline the required orbital head and orbital peen to conduct the riveting application and, if the customer desires, Orbitform can design and build custom machine actuation, a safety system, a fixturing method, an error proofing process, and/or other expert assembly features associated with orbital riveting machines and automatic assembly equipment. Guidelines to download a complete bench machine from the dropdown menu above… download "bench", "powerhead", and "orbital head".

Specs

Head Forming Capacity

.236" (6mm)

Max Stroke

1.75" (44.5mm)

Max Downward Force

1460 lbs @ 100 psi

Weight

250 lbs (113.4 kg)

Width

8.75" (222.3 mm)

Depth

14.75" (374.7 mm)

Throat Depth

4.5" (114.3)

Height

35.75" (908.1)

Base Height

4.0" (101.6 mm)

Optimum Use

  • Minimal rivet shank swell
  • Works with delicate products
  • Controllable forming process
  • Can form a vast array of materials

Special Considerations

  • Uses pneumatics - eliminates air/oil tanks
  • Aesthetically appealing finished form
  • Articulating and fixed joints
  • Multiple peen configurations for variety of head forms

Options

SERVO ADJUSTABLE HARD STOP: Automatically set the stroke length with a servo and adjust stroke between cycles.

OFFSET MOTOR MOUNT: Offset the motor from the powerhead, freeing up space for more mounting options or process monitoring

CLUTCH BRAKE: Stop the spindle from spinning without shutting down the powerhead motor

GEAR REDUCER: Finely tune your powerhead speed to better control the process.

PROGRAMMABLE HEIGHT SENSING PRESSURE PAD: Work with other process monitoring to provide precision when compressing stacked parts.

LVDT STROKE MONITORING: Monitor stroke distance and increase precision and consistent head forming.

ANTI-ROTATE DEVICE: Keep the peen from rotating.

LOADCELL FORCE MONITORING: Force readouts and process optimization.

REMOTE STROKE ADJUST: Allows for access to the stroke adjust knob when the standard location is difficult to reach.

THROUGH SPINDLE PRESSURE PAD FOR ROLLER HEADS: Compress part prior to forming to ensure proper assembly and maintain consistency.

B-310

B-310

Orbitform's B-310 bench machine is a pneumatic orbital flaring machine perfectly suited for medium part applications. The heavy duty and compact lubed for life design with lifetime bearings and sealed lubrication keeps the powerhead running for years. Guidelines to download a complete bench machine from the dropdown menu above… download "bench", "powerhead", and "orbital head".

Specs

Head Forming Capacity

.312" (8 mm)

Max Stroke

2.0" (51 mm)

Max Downward Force

2120 lbs @ 100 psi

Weight

580 lbs

Width

11.0" (279.4 mm)

Depth

19.0" (482.6 mm)

Throat Depth

6.25" (158.8 mm)

Height

36.625" (930.3 mm)

Base Height

4.75" (120.7 mm)

Optimum Use

  • Minimal rivet shank swell
  • Works with delicate products
  • Controllable forming process
  • Can form a vast array of materials

Special Considerations

  • Uses pneumatics - eliminates air/oil tanks
  • Aesthetically appealing finished form
  • Articulating and fixed joints
  • Multiple peen configurations for variety of head forms

Options

SERVO ADJUSTABLE HARD STOP: Automatically set the stroke length with a servo and adjust stroke between cycles.

OFFSET MOTOR MOUNT: Offset the motor from the powerhead, freeing up space for more mounting options or process monitoring

CLUTCH BRAKE: Stop the spindle from spinning without shutting down the powerhead motor

GEAR REDUCER: Finely tune your powerhead speed to better control the process.

PROGRAMMABLE HEIGHT SENSING PRESSURE PAD: Work with other process monitoring to provide precision when compressing stacked parts.

LVDT STROKE MONITORING: Monitor stroke distance and increase precision and consistent head forming.

ANTI-ROTATE DEVICE: Keep the peen from rotating.

LOADCELL FORCE MONITORING: Force readouts and process optimization.

REMOTE STROKE ADJUST: Allows for access to the stroke adjust knob when the standard location is difficult to reach.

THROUGH SPINDLE PRESSURE PAD FOR ROLLER HEADS: Compress part prior to forming to ensure proper assembly and maintain consistency.

B-500

B-500

Orbitform's B-500 bench machine is a pneumatic orbital flaring machine perfectly suited for medium part applications. The heavy duty and compact lubed for life design with lifetime bearings and sealed lubrication keeps the powerhead running for years. Guidelines to download a complete bench machine from the dropdown menu above… download "bench", "powerhead", and "orbital head".

Specs

Head Forming Capacity

.500" (12.7 mm)

Max Stroke

2.5" (63.5 mm)

Max Downward Force

4400 lbs @ 100 psi

Weight

1000 lbs

Width

16.0" (406.4 mm)

Depth

27.0" (686 mm)

Throat Depth

9.0" (228.6 mm)

Height

50.0" (1270 mm)

Base Height

6.0" (152.54 mm)

Optimum Use

  • Minimal rivet shank swell
  • Works with delicate products
  • Controllable forming process
  • Can form a vast array of materials

Special Considerations

  • Uses pneumatics - eliminates air/oil tanks
  • Aesthetically appealing finished form
  • Articulating and fixed joints
  • Multiple peen configurations for variety of head forms

Options

SERVO ADJUSTABLE HARD STOP: Automatically set the stroke length with a servo and adjust stroke between cycles.

OFFSET MOTOR MOUNT: Offset the motor from the powerhead, freeing up space for more mounting options or process monitoring

CLUTCH BRAKE: Stop the spindle from spinning without shutting down the powerhead motor

PROGRAMMABLE HEIGHT SENSING PRESSURE PAD: Work with other process monitoring to provide precision when compressing stacked parts.

LVDT STROKE MONITORING: Monitor stroke distance and increase precision and consistent head forming.

ANTI-ROTATE DEVICE: Keep the peen from rotating.

LOADCELL FORCE MONITORING: Force readouts and process optimization.

REMOTE STROKE ADJUST: Allows for access to the stroke adjust knob when the standard location is difficult to reach.

THROUGH SPINDLE PRESSURE PAD FOR ROLLER HEADS: Compress part prior to forming to ensure proper assembly and maintain consistency.

B-750

B-750

Orbitform's B-750 bench machine is a pneumatic orbital flaring machine perfectly suited for medium to large part applications. The heavy duty and compact lubed for life design with lifetime bearings and sealed lubrication keeps the powerhead running for years. Guidelines to download a complete bench machine from the dropdown menu above… download "bench", "powerhead", and "orbital head".

Specs

Head Forming Capacity

.750" (19.1 mm)

Max Stroke

2.5" (63.5 mm)

Max Downward Force

7510 lbs @ 100 psi

Weight

1100 lbs (499 kg)

Width

16.0" (406.4 mm)

Depth

26.75" (679.5)

Throat Depth

9.0" (228.6 mm)

Height

56.0" (1422.4 mm)

Base Height

6.0" (152.4 mm)

Optimum Use

  • Minimal rivet shank swell
  • Works with delicate products
  • Controllable forming process
  • Can form a vast array of materials

Special Considerations

  • Uses pneumatics - eliminates air/oil tanks
  • Aesthetically appealing finished form
  • Articulating and fixed joints
  • Multiple peen configurations for variety of head forms

Options

SERVO ADJUSTABLE HARD STOP: Automatically set the stroke length with a servo and adjust stroke between cycles.

OFFSET MOTOR MOUNT: Offset the motor from the powerhead, freeing up space for more mounting options or process monitoring

CLUTCH BRAKE: Stop the spindle from spinning without shutting down the powerhead motor

GEAR REDUCER: Finely tune your powerhead speed to better control the process.

PROGRAMMABLE HEIGHT SENSING PRESSURE PAD: Work with other process monitoring to provide precision when compressing stacked parts.

LVDT STROKE MONITORING: Monitor stroke distance and increase precision and consistent head forming.

ANTI-ROTATE DEVICE: Keep the peen from rotating.

LOADCELL FORCE MONITORING: Force readouts and process optimization.

REMOTE STROKE ADJUST: Allows for access to the stroke adjust knob when the standard location is difficult to reach.

THROUGH SPINDLE PRESSURE PAD FOR ROLLER HEADS: Compress part prior to forming to ensure proper assembly and maintain consistency.

B-840

B-840

Orbitform's B-840 bench machine is the highest capacity pneumatic orbital flaring machine perfectly suited for large part applications. The heavy duty and compact lubed for life design with lifetime bearings and sealed lubrication keeps the powerhead running for years. Guidelines to download a complete bench machine from the dropdown menu above… download "bench", "powerhead", and "orbital head".

Specs

Head Forming Capacity

.840" (21.33 mm)

Max Stroke

2.5" (63.5 mm)

Max Downward Force

12,700 lbs @ 100 psi

Weight

1200 lbs (544.3 kg)

Width

16.0" (406.54 mm)

Depth

26.75" (679.5 mm)

Throat Depth

9.0" (228.6 mm)

Height

56.0" (1422.4 mm)

Base Height

6.0" (152.4 mm)

Optimum Use

  • Minimal rivet shank swell
  • Works with delicate products
  • Controllable forming process
  • Can form a vast array of materials

Special Considerations

  • Uses pneumatics - eliminates air/oil tanks
  • Aesthetically appealing finished form
  • Articulating and fixed joints
  • Multiple peen configurations for variety of head forms

Options

SERVO ADJUSTABLE HARD STOP: Automatically set the stroke length with a servo and adjust stroke between cycles.

OFFSET MOTOR MOUNT: Offset the motor from the powerhead, freeing up space for more mounting options or process monitoring

CLUTCH BRAKE: Stop the spindle from spinning without shutting down the powerhead motor

GEAR REDUCER: Finely tune your powerhead speed to better control the process.

PROGRAMMABLE HEIGHT SENSING PRESSURE PAD: Work with other process monitoring to provide precision when compressing stacked parts.

LVDT STROKE MONITORING: Monitor stroke distance and increase precision and consistent head forming.

ANTI-ROTATE DEVICE: Keep the peen from rotating.

LOADCELL FORCE MONITORING: Force readouts and process optimization.

REMOTE STROKE ADJUST: Allows for access to the stroke adjust knob when the standard location is difficult to reach.

THROUGH SPINDLE PRESSURE PAD FOR ROLLER HEADS: Compress part prior to forming to ensure proper assembly and maintain consistency.

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