What are some ideal applications for press forming?
Press forming is optimal for applications requiring maximum hole fill, strong workpiece-to-surface contact, and reaching joints in challenging areas. It’s especially beneficial when forming parts like “star stakes” or “interrupted tabs” that need secure and precise positioning.
How does the Bushing Flare and Flatten process work?
This process starts by flaring the bushing to 45 degrees with the first tool. Our rotary tool changer then rotates to engage a second tool, which sizes the bushing’s inner diameter and flattens it to a 90-degree angle, achieving a secure and stable joint.
What makes our Bushing Flare and Flatten process stand out from other bushing forming methods?
Our process is faster and ensures better surface contact by minimizing gaps between the bushing and part surface. This stability extends the joint’s life, controls the material flow, and enhances overall performance.
Why is the rotary tool changer design beneficial in the Bushing Flare and Flatten equipment?
This efficiency reduces the equipment’s footprint, lowers capital expenditure, and ultimately provides a higher return on investment (ROI).
What’s the typical cycle time for the bushing flare and flatten process?
Our bushing flare and flatten process completes in about 4-5 seconds, offering a quick and reliable solution for high-quality joints.
What’s the usual cycle time for press forming?
Press forming typically completes within 2-5 seconds, depending on the press’s actuation type and the component size, allowing for rapid and efficient production cycles.
What benefits do process monitoring options bring to the Bushing Flare and Flatten process?
With our process monitoring, an LVDT (Linear Variable Differential Transformer) confirms the press reaches its end position. This monitoring adds reliability by verifying each cycle’s accuracy, ensuring consistent results.
How does process monitoring work for the Press Forming process?
The LVDT monitors stroke depth for press forming to ensure each part is formed correctly, offering valuable insight into process accuracy and stability.
What applications can our Specialty Press line perform?
Our Specialty Press line is versatile, handling applications like straight rivet forming, bushing flare and flatten, flaring, ring staking, and pin insertion, covering a wide range of manufacturing needs.
What are some common uses for the Bushing Flare and Flatten process?
This process is commonly used in automotive components, such as door and hood hinges, seating, latches, and any pivoting joint with multiple stampings that require enhanced wear support.
What is the preferred force range for applications using our Press line?
Our press line best suits applications requiring a force of 2,000 lbs. or higher, ensuring robust and reliable joints for demanding industrial uses.