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FAQ on Conveyor Systems



What types of conveyors does Orbitform offer?

We provide two main types of conveyors: palletized conveyors and part-on-chain conveyors. Each option is designed to accommodate different production needs and assembly requirements. .

Are Orbitform conveyors “synchronous” or “non-synchronous”?

Our conveyor systems are non-synchronous, which allows for flexibility and part accumulation anywhere along the conveyor path. .

What’s the difference between synchronous and non-synchronous conveyor systems?

Synchronous systems move all parts simultaneously and prevent accumulation, making them ideal for fast-paced, linear production lines. Non-synchronous systems, like ours, enable parts to accumulate at various points, offering more adaptability in complex workflows. .

What does “LBP” mean?

LBP stands for Low Back Pressure chain, a chain type that helps reduce resistance when parts accumulate on the conveyor, promoting smooth movement. .

What is the standard and maximum chain speed of our palletized conveyor?

Our standard chain speed is 29 feet per minute, but it can reach up to 60 feet per minute for applications requiring faster throughput. .

What is a “spur” in a conveyor system?

A spur is a section with an independent drive that diverts pallets from the main line, allowing parts to accumulate and undergo specific operations before merging back onto the main line. .

Why is a chain pull calculation important?

Chain pull calculations determine the number of drives required, ensuring the conveyor operates efficiently and smoothly across the entire line. .

How can we reduce friction between pallets and the chain?

To minimize friction, we can add more drives or apply lubrication to the top of the chain, helping to preserve component longevity and maintain efficient movement. .

What are the types of pallet stops, and what are their uses?

T-Stop: Our standard stop, used for basic operations with a positioning accuracy of +/- 0.020". Clamp Stop: Provides greater accuracy (up to +/- 0.010") for automated load/unload stations. Accu-Stop: Our most precise stop, ideal for processes requiring exact positioning, with an accuracy of +/- 0.005"..

What is considered perishable tooling on a conveyor?

The chain is typically considered perishable and may need periodic replacement depending on usage. .

What are the most common chain types used in our palletized conveyor systems?

Our standard systems use either a Standard Link chain or a “Zero Gap” chain, each offering unique benefits based on application needs. .

What is a “MAD” module?

The MAD (Merge and Divide) module is used to divert pallets onto multiple paths, enabling streamlined, multi-directional workflows. .

What does “RFID” stand for, and how is it used in conveyor systems?

RFID (Radio Frequency Identification) allows us to track part status as it moves through operations, ensuring accurate process control and inventory management. .

What is a “Drip Pan,” and why is it important?

A drip pan is a fabricated tray installed under the conveyor to capture any oil or coolant, preventing spills and maintaining a clean, safe work environment. .

How many T-slots are on our standard palletized conveyor channel?

Our conveyor channels have two T-slots, giving added flexibility for mounting accessories. Many competitors offer only one. .

What materials are used in Orbitform’s conveyor legs?

Our conveyor legs are made from fabricated steel for durability, whereas competitors may use extruded aluminum. .

How many pallet pucks are typically on a pallet?

The number of pallet pucks varies—usually one, two, or three—depending on the application requirements. .

What is the standard height adjustment for the conveyor frame legs?

Our conveyor frames allow for a height adjustment of +/- 3 inches to fit various production setups. .